Control of Hazardous Energy (Lockout/Tagout)

Control of Hazardous Energy (Lockout/Tagout)

Lockout program assessment and training custom-designed for your facility.

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Manufacturing
Healthcare
Energy
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Onsite
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Overview

Lockout and tagout (LOTO) are ways of securing devices and controlling hazardous energy, such as electrical, mechanical or hydraulic energy. LOTO incidents often result in disfiguring or fatal injuries, but these incidents are 100% preventable. 

During the fiscal year that ended 9/1/2021, “Control of Hazardous Energy (Lockout/Tagout - LOTO)” was the 6th most frequently cited OSHA standard. It has also appeared in the ‘Top 10’ list of violations for many years. This shows that many employers don’t have the awareness or knowledge to put an effective LOTO program in place.  

Zurich Risk Engineers can help you decide whether you need to implement a LOTO program by carrying out an assessment and designing training for your facility. The solution may include: 

  • Worker and supervisor training 
  • A review of written program documentation 
  • On-site inspection of lockout procedures, equipment and compliance.  

Zurich Risk Engineers have a business mindset. Many of them worked in the industries that they now serve and will assess each project with the customer, so the consultation leads to improvements that work. Many also have advanced degrees in safety/health and business administration, as well as recognized credentials such as Certified Safety Professional.  

This solution is available in the United States but may not be available in other jurisdictions. For solution needs outside the United States, contact Zurich to be connected with a Zurich Resilience Solutions representative where available.

Highlights

Failure to lock out equipment can result in life-changing injuries. 

“Caught In” injuries average workers comp claim costs 2018-19:  $35,255

“Amputation” injuries average workers comp claim costs 2018-19: $113,695

“Fracture/Crush/Dislocation injuries average workers comp claim costs 2018-19: $59,749

Cost of a safety lock: $12.00

Cost of enforcing LOTO: $0

How It Works

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Zurich Resilience Solutions (ZRS) has been created to address a rapidly changing risk landscape, with a new, truly holistic approach to supporting your risk management and helping you to build your resilience. Combining our close relationship and in-depth knowledge of your operations with our industry expertise, ZRS is a key exponent of our promise to build a brighter future together, with existing and new customers.

Zurich’s risk engineers and consultants design and deliver risk services for customers across a range of industries and global locations to help organizations identify and manage risk exposures. Tailored to your organization and working with you, we build a package of services to help you best manage your risks. In addition, we partner with specialist third parties to ensure you are working with the most in-depth expertise.